Unlocking the potential of advanced robotics in factory automation with ArTIA
Variability in products, flexibility of materials, and tolerances in parts as well as part positions push the limits of conventional automation solutions. One way to overcome these challenges is to empower robots through sophisticated software and sensors such as force-torque-sensors, 2D and 3D cameras as well as laser scanners – a trend referred to as “advanced robotics”. Applications for advanced robotics can be found in all major industries. Processes to be automated include amongst others the handling of flexible materials such as cables, rubber or plastic parts and fabrics, assembly of tolerance prone parts in electronics like THT components or connectors and surface treatment tasks.
THE CHALLENGE
Advanced robotics setups are highly challenging to implement and require both time and expertise. Implementation of advanced robotics solutions within PLC controlled production cells/lines requires major adjustment of existing workflows and training in engineering tools. (1)
THE SOLUTION
ArtiMinds and Siemens are jointly working on ways to easily develop and deploy advanced robotics applications controlled by established factory automation equipment from the SIMATIC portfolio. The ArtiMinds Robot Programming Suite (RPS) allows also non-experts to master sensor-heavy robot programming. Predefined templates offer out of the box solutions, e.g. for force-controlled robot movements, that would otherwise require tremendous amounts of engineering time and expertise in control engineering (Fig. 1).
ArTIA (2), a prototype recently co-developed by ArtiMinds and Siemens, connects ArtiMinds RPS and SIMATIC STEP 7 (TIA Portal), bringing advanced robotics into the well-known surroundings of automation professionals. During engineering, ArTIA decreases interface efforts between robot controllers and SIMATIC controllers down to zero. ArTIA helps by automatically creating the robot hardware configuration in the corresponding TIA Portal project as well as the function blocks representing the sub-programs compiled with ArtiMinds RPS. Furthermore, it guarantees consistent data exchange between PLC and robot controller. As in conventional automation projects, TIA Portal can then be used to finalize the engineering of the robots and their interaction with other cell/line devices (Fig. 2).
Fig. 1 – First step: No-code programming of advanced robotics applications in ArtiMinds RPS
Fig. 2 – Second step: Integration of advanced robotics program in overall automation solution using TIA Portal
Due to the ease of use, PLC programmers can now master advanced robotics applications (Fig. 3). In a further development stage, it is planned to seamlessly merge the hardware independent programming paradigms of ArTIA and SIMATIC Robot Library. Furthermore, ArTIA lays the foundation for robot self-learning during runtime. Through the closed loop between robot controller, SIMATIC controller and ArtiMinds Learning and Analytics for Robots (LAR), teach point optimization algorithms can run autonomously and safely in the near future.
Fig. 3 – Third step: execution of exemplary advanced robotics application on physical hardware
ARTIA IN USE
With ArTIA, ArtiMinds RPS and SIMATIC STEP 7 (TIA Portal) companies are enabled to automate challenging assembly processes with cost saving potentials of up to 40% in engineering.(3) Learn how PLC programmers can be enabled to engineer advanced robotics automation solutions and how robot self-learning can be deployed in your factory. Reach out to us and schedule an online introduction to ArTIA and its interplay with ArtiMinds RPS and TIA Portal!
ARTIA IN USE: LEARN MORE ABOUT THE INTEGRATION OF ARTIMINDS IN TIA PORTAL IN A FREE DEMO
With ArTIA, ArtiMinds RPS and SIMATIC STEP 7 (TIA Portal) companies are enabled to automate challenging assembly processes with cost saving potentials of up to 40% in engineering. (3)
Learn how PLC programmers can be enabled to engineer advanced robotics automation solutions and how robot self-learning can be deployed in your factory. Reach out to us and schedule an online introduction to ArTIA and its interplay with ArtiMinds RPS and TIA Portal!
Further information on the collaboration and ArTIA as well as a documentation can also be found on the Siemens Industry Product Support website.
(1) see BCG(2019) – Advanced Robotics in the Factory of the Future, p. 15 – https://web-assets.bcg.com/img-src/BCG-Advanced-Robotics-in-the-Factory-of-the-Future-Mar-2019-R_tcm9-217015.pdf (2 )ArTIA is available as an application example on the Siemens Industry Online Support. You can request an online trial via the cloud-based VLAB or an on-premise piloting of the prototype by contacting christopher.abel@artiminds.com. (3) Compared to engineering without ArTIA
In order to maintain high repeatability and process stability even for large quantities, Primus Präzisionstechnik automated the assembly of a gear unit using a flexible robot cell. The vision- and force-controlled application was programmed with ArtiMinds RPS.
